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How to Make Portable Horse Panels Yourself

If you follow me on Facebook or Instagram then you’ve likely seen the post teasing my DIY Portable Horse Panels project. I had a lot of people ask me to share the details on how I made my panels, so that’s exactly what I’m doing today. 🙂

set up horse panels 2

First though, let me explain why I made my own horse panels versus buying some already made. There are actually a couple of reasons:

  1. I thought I could make them cheaper then the ones I’ve seen marketed by other companies.
  2. I wanted a special color no one had.
  3. I did a lot of research and was worried the set I could buy wasn’t constructed well enough that my horse wouldn’t get her head caught in it.

I’m glad I did end up making my own because a friend of mine did buy a set online and while we were camping her horse did get her head through the rails and did pop that panel loose. I took video of that too and you can see it below.

 

 

Materials Needed for DIY Horse Panels

14 – Conduit Pipes

38 – 1.25 in Tees

9 – 1.25 in Elbows

8 – 1.25 in Cross

1 Can PVC Cement

3 cans of Valspar Spray Paint (I used Nautical but you choose the color and finish you like)

25 Long Zip Ties

6 – 8 Step in Posts (or you could use 3ft t-posts)

 

Step by Step Instructions for Building the Horse Panels

Before you begin you will need a Miter Saw to cut the conduit down to the correct sizes. I would also recommend you go ahead a day before hand and spray paint all of the Tees, Elbows and Crosses so they can dry. You’ll want to spray multiple them at least 2 times.

horse panel fittings

 

To Make One horse panel you need to:

Pipes cut

Step 1 – Cut the conduit into 6 pieces that are 30″ each. 6 pieces that are 16″ each. 2 pieces cut 13″. These 2 pieces should be 13″ from the end of the conduit pipe because you will use the wider end as the bottom of the panel. The wider bottom is shown as red in the drawing.

horse panels

Step 2 – Lay the pieces out on the ground how they will all go together. Use these pictures as your reference point.

Step 3 – Start with the bottom rail and then work your way through each piece until the panel is complete. Before you put all the pieces together, make sure you put glue around the inside each of the connector pieces (i.e. Tees, Elbows, Cross). When putting each piece together make sure you push the conduit and connectors all the way together so the conduit is as far inside each connecting piece as it can go.

horse panels

You’ll continue to repeat this process for each panel you make. The material list above will make 8 horse panels that are around 5 foot in length each. If your unsure how to do something, please leave a comment below. I’ll answer all questions there so that anyone else who might have the same question can see it.

 

How to Set up the DIY Panels

Now for the fun part! The set up is actually pretty easy.

I used my trailer as one of the walls but you don’t have to do that. I did it so the box area for my horse was larger.

set up horse panels

First you will need to drive a step post into the ground where you want your first panel to be set up. Once it’s in the ground, position one end of the panel beside it so you can zip tie the end to the post. The post is use to keep the panels sturdy. Next, grab your send panel and position it inline with the first and then zip tie the two ends together. If you are not using your trailer as a side, then at the end of the second panel (i.e. corner of the box) place another step in post and zip tie it to the panel end. Now repeat this process until your have all 4 sides complete and then you’re done! If you are setting up all 4 sides, make sure you don’t connect one of the corners so you are able to put your horse in and out of the box area.

 

That’s it! Not to complicated or hard! If you make these and use them, I’d love to hear from you and what you think of them in the comments below! 🙂

 

5 comments

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  1. Anissa Anderson

    Cost wise, did they come out less expensive than buying ready made?
    Thanks

    1. NC Cowgirl

      Yes less costs and the only thing you have to do different from ordering the kit, is cut your own pipes. Otherwise, the kit you can buy online does not come put together. So you’re just buying the materials for them and paying more.

  2. sarah

    Looks awesome! I do wonder if my horses would respect it. I suspect my mare would (unless something looked extra tasty) but my gelding may think it is a toy. 😉 I’d probably practice containing him while he’s still in a pasture at home first. I’m tempted to try this though! How much do you think it ended up costing you?

    1. NC Cowgirl

      Hey Sarah, if you think you’re horse wouldn’t respect it, I definitely recommend trying it at home. Rumor never tested it but she’s the type of horse that wouldn’t. The total cost was around $216.

  3. Sheri Simms

    I have been thinking about ordering more one, but thought I can build this myself. Then I saw your plans on FB. Will fallow your plans and let you know. Thank you

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